My Binding Challenge Spartan 150M Service Manual

Service ManualProvided By http://www.MyBinding.com http://www.MyBindingBlog.com CHALLENGE SPARTAN 150SA PAPER CUTTER

3.0 Maintenance Guide 9 3.2.3 Machine Exterior • The machine’s exterior should be cleaned with a non-abrasive water based detergent applied

3.0 Maintenance Guide 10 3.3.2 Backgauge Leadscrew With the top cover ON, place machine on a flat level surface on it’s left side and remove bott

3.0 Maintenance Guide 11 Figure 5 To square the backgauge: 1. Make sure the backgauge gibs are set properly (see section 3.4.5 ). 2. R

3.0 Maintenance Guide 12 Note: Once the backgauge is square, check the backgauge accuracy (see section 3.4.2 ) to make sure it is accurate. 3.4

3.0 Maintenance Guide 13 Figure 8 5. Replace bottom cover, lay machine flat, and turn on power. Note: If power was not off, reset power

3.0 Maintenance Guide 14 5. Replace top cover, plug in power cord, turn power on, and start a cut cycle. 6. When knife is all the way down, rel

3.0 Maintenance Guide 15 6. Slightly loosen the remaining (5) knife screws, keeping them somewhat snug. 7. Adjust the knife leveling screw

3.0 Maintenance Guide 16 Figure 12 4. Tighten the two nylon set screws until they just touch the guide. Do not over-tighten or they could caus

3.0 Maintenance Guide 17 Figure 13 4. Make sure there is a slight gap between the front hand crank and the machine, slide collars up tight

3.0 Maintenance Guide 18 Figure 14 3. Place a white sheet of paper over the cut stick and turn the power on to activate the line light. Note:

F.150-T Dec. 2004 SPARTAN 150 SA SEMI-AUTOMATIC PAPER CUTTER Sold and Serviced by

3.0 Maintenance Guide 19 Figure 15 4. Tighten screws, replace cover and clamp handle. 5. Test to make sure machine works properly, using

3.0 Maintenance Guide 20 Figure 16 5. Replace bottom cover, lay machine flat, and turn on power. Make a cut. Check position of knife – USE C

3.0 Maintenance Guide 21 Figure 17 4. Check to make sure the switch bracket slides freely on the mounting bracket. 5. Check condition

3.0 Maintenance Guide 22 Figure 18 4. Inspect the belt and make sure it is tight. If it is not, loosen the (2) screws at the rear of the machi

3.0 Maintenance Guide 23 Figure 19 4. Now move the gears in the directions shown in Figure 19. Some machines are equipped with gears that

3.0 Maintenance Guide 24 6. Check to make sure the up and down limit switches are positioned properly to prevent gears from becoming disengaged

3.0 Maintenance Guide 25 Problem Possible Cause Solution 6. Backgauge display is inaccurate. a) Backgauge accuracy needs adjustment. b) Enco

4.0 Parts Lists 26 4.0 Parts Lists 4.1 Main Assembly – Backgauge Bracket 60000 Sht. 1, Rev. B

4.0 Parts Lists 27 Main Assembly – Backgauge Bracket 60000 Sht. 1, Rev. B

4.0 Parts Lists 28 4.2 Main Assembly – Leadscrew 60000 Sht. 2, Rev. B

1.0 Introduction 2 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, c

4.0 Parts Lists 29 Main Assembly – Leadscrew 60000 Sht. 2, Rev. B

4.0 Parts Lists 30 4.3 Main Assembly – Knife Drive 60000 Sht. 3, Rev. B

4.0 Parts Lists 31 Main Assembly – Knife Drive 60000 Sht. 3, Rev. B

4.0 Parts Lists 32 4.4 Main Assembly – Bottom Side Electrical 60000 Sht. 4, Rev. B

4.0 Parts Lists 33 Main Assembly – Bottom Side Electrical 60000 Sht. 4, Rev. B

4.0 Parts Lists 34 4.5 Main Assembly – Clamp 60000 Sht. 5, Rev. B

4.0 Parts Lists 35 Main Assembly – Clamp 60000 Sht. 5, Rev. B

4.0 Parts Lists 36 4.6 Main Assembly – Knife 60000 Sht. 6, Rev. B

4.0 Parts Lists 37 Main Assembly – Knife 60000 Sht. 6, Rev. B

4.0 Parts Lists 38 4.7 Main Assembly – Front Shield 60000 Sht. 7, Rev. B

1.0 Introduction 3 TABLE OF CONTENTS 1.0 Introduction...

4.0 Parts Lists 39 Main Assembly – Front Shield 60000 Sht. 7, Rev. B

4.0 Parts Lists 40 4.8 Main Assembly – Backgauge 60000 Sht. 8, Rev. B

4.0 Parts Lists 41 Main Assembly – Backgauge 60000 Sht. 8, Rev. B

4.0 Parts Lists 42 4.9 Main Assembly – Top Side Electrical 60000 Sht. 9, Rev. B

4.0 Parts Lists 43 Main Assembly – Top Side Electrical 60000 Sht. 9, Rev. B

4.0 Parts Lists 44 4.10 Main Assembly – Covers and Labels 60000 Sht. 10, Rev. B

4.0 Parts Lists 45 Main Assembly – Covers and Labels 60000 Sht. 10, Rev. B

4.0 Parts Lists 46 4.11 Main Assembly – Accessories 60000 Sht. 11, Rev. B

4.0 Parts Lists 47 Main Assembly – Accessories 60000 Sht. 11, Rev. B

4.0 Parts Lists 48 4.12 Motor and Gearbox Assembly – Sheet 1 60005 Sht. 1, Rev. A

2.0 Safety 4 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person

4.0 Parts Lists 49 4.13 Motor and Gearbox Assembly – Sheet 2 60005 Sht. 2, Rev. A

4.0 Parts Lists 50 4.14 Motor and Gearbox Assembly – Sheet 3 60005 Sht. 3, Rev. A

4.0 Parts Lists 51 4.15 Backgauge Assembly 60203

4.0 Parts Lists 52 4.16 Magnet Assembly 60052

4.0 Parts Lists 53 4.17 Electrical Power Panel Assembly EE-3061, Rev. B

4.0 Parts Lists 54 4.18 Wire Harness Assembly EE-3116, Rev. C

4.0 Parts Lists 55 Wire Harness Assembly EE-3116, Rev. C

4.0 Parts Lists 56 4.19 Electrical Schematic E-3062

4.0 Parts Lists 57 4.20 Electrical Interconnection Diagram E-3125 Rev. B

4.0 Parts Lists 58 4.21 Label – Fuse Replacement S-1781-129, Rev. B

2.0 Safety 5 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand t

4.0 Parts Lists 59 4.22 Optional Floor Stand Assembly 60065, Rev. B

2.0 Safety 6 !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porq

3.0 Maintenance Guide 7 3.0 Maintenance Guide NOTICE The instructions on the following pages are for the use of trained service personne

3.0 Maintenance Guide 8 3.1 Routine Maintenance DISCONNECT POWER before making any adjustments or lubricating. See page 4, SAFETY PRECAUTIONS,