My Binding GBC STL1000 Instruction Manual Page 1

Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com GBC STL1000 Wire Binder

9 3.4 Compressed Air 8 cfm at 80 psi ( 227L/min @ 522K Pa ) 3.5 Environment Ambient air temperatures, 41 degrees F to 104 degree

10The STL-1000 can successfully bind documents within the capacity of each given Twin Loop element size. Use the element size chart supplied by your

11 4. Theory of Operation of the STL-1000 Conditions at Power up of the STL-1000 1. Closing guard must be closed to actuate the closing guar

12 B. Once the entered number is reached Y6 (feed 1M) is turned off. C. Y4 energized Sol-4 (cut) which charges the air cylinder to swing the kni

13 A. When dereel switch is on auto, spool prox X3 illuminates when no element is present Y7 illuminates to fire 2CR which turns on 2M (dereel)

14 5. STL-1000 OPERATING INSTRUCTIONS FOR KEYPAD MAIN MENU When you first power up the machine y

15Use the numeric keypad to key in the number of desired loops and press “Enter”. The range of amount of loops is limited from five (5) through forty-

16

17

186. Spool and Supply Chute Loading the Spool When viewing from the back of the machine, the spool of Twin Loop wire will rotate in a clockwise direc

1 GENERAL BINDING CORPORATION AUTOMATED FINISHING DIVISION STL-1000 SEMI-AUTOMATIC TWIN LOOP BINDER 60 Hz. SERVICE MANUAL REV 1.0 Section:

19 SPOOL AND SUPPLY CHUTE LOADING THE SPOOL (CONTINUED) 4. Lay the wire inside the storage chute and thread the scrap paper between both drive roll

20 7. Spool and Supply Chute Adjusting the Supply Chute The supply chute is designed to be used in three different positions (see figure 7-1). The

21 8. Feed and Cut Feed Wheel Guide Adjustment The outboard guide on the feed wheel (see Figure 8-1) should be adjusted so that there is approximat

22 9. Feed and Cut Height and Width Adjustment of Guides The upper and side guides should be adjusted so that the Twin Loop wire will travel

23 FEED AND CUT HEIGHT ADJUSTMENT OF CUTTING BLOCK Using a 5/32 hex key, loosen the two (2) screws which secure the cutting block (see Figure 9-1).

24make it easier to load the book. Tighten the two adjusting knobs to secure the wire holder. Load book onto element and adjust rear rail in the book

25 12. Closing Area Adjusting the closing rail (For the following see figure 12-1). 1. Open closing guard and prop open with prop rod.

263. Close the closing guard. 4. Twist the red emergency stop button located on the front of the machine to supply power to the machine. 5.

27 13. CLOSING HEIGHT ADJUSTMENT To adjust height of the closing ram, the following steps are recommended: 1. The pointer fo

282. The size gauge is used to accurately adjust the closing height. After closing a sample book, you may need to make further fine adjustments to g

219 Exploded Assembly and parts list conveyor………………..……….……63 20. STL- 1000 Field Problem Report Form……………………………..……… 69 21. Electrical Diagram………

29 FIGURE 14-1 Pick up the two covers and the body of the book; jog it on the side with the binding edge down. The back page (not the back cover) sh

30Load the body of the book (front) onto the Twin Loop tines, then load the covers (folded back to back) on the tines and push the foot pedal.

31To get to the solenoids to either replace or adjust, the rear panel must be removed. Once the panel is removed, the air solenoids will be before you

32PROBLEM PROBABLE CAUSE SOLUTION Dereel unit won’t run. Dereel switch on manual. Turn collar of dereel switch to auto. Dereel un

33Feed sprocket not turning. Worm gear clutch pad. Needs adjustment or clutch pads need cleaning. Remove collar, spring, pressure collar, key and wor

34Improper number of loops. (continued) Locking gear. Check screws in locking gear for tightness. Counting gear. Loosen setscrew on counting ge

35 Uneven wire closure. Anvil adjustment. Loosen two socket head screws at the back of the anvil. Adjust anvil with the two hex head bolts under

36Pushers won’t advance when foot switch is depressed. (continued) LS1 home switch. Remove center panel on the tabletop (section 18 drawing 2 detail

37Pushers advance, safety doors close, cycle stops (continued) Door switch IS2. This adjusting screw located on the exit door is used to set IS2, whi

38 1. EMPTY WATER SEPARATOR DAILY A. To empty water separator, loosen bleeder valve located on the bottom of the water separator. 2. CHECK

3 ?? Liquid has been spilled into the STL1000 has been exposed to rain or water. ?? STL1000. ?? The STL1000 has been dropped, bumped, or dented. ?? Th

39direction after all of the water has drained. NOTE: a ¼ inch soft nylon tube can be attached to the end of the drain so that the water can be emptie

40The only wear item in the feed area is the knife blade (see figure 17-2). If the wire has a burr on it after cutting, or, if a groove has worn into

41 18. Exploded Assembly And Parts List

42

4 . KEEP HANDS AND LOOSE CLOTHING AWAY FROM ALL MOVING PARTS. 1. Installation and setup Preparation Use this section to properly unpack ,set into

5

6

72. About this Manual REV. 1 2.1 General This manual is intended a

8 3. Specifications Use this section to determine proper installation requirements as well as the capabilities of the STL-1000.